YAMATO INTEC CORPORATION facilities - SOKEIZAI Operation Department (Casting)

YAMATO INTEC CORPORATION

SOKEIZAI Operation Department (Casting)

SOKEIZAI Operations Plant (Cast Iron)

SOKEIZAI Operations Plant: Major equipment and machinery

Monthly Output: Max. 1,200 ton
Material: Gray iron FC 20 - 25, Vermicular FCV, Ductile cast iron FCD 400 - 700, High silicon, Heat-resistant ductile cast iron

Melting
Name	Model		Capacity
High Frequency Crucible Induction Furnace	VIP Power-Trak® Ready "R" Series 4000/3000 + (250)/300 High frequency crucible induction furnace High Frequency Crucible Induction Furnace		6.2 ton/hr at 1,500℃ Capacity　4,000 kg/furnace (2 furnaces) Rated output　 3,250 kW (Max. 3,000 kW/furnace)
	HFTGe Melt plus and Multi-drive 3000/2200 + 2200 + 100/0.5 HFTGe		4.1 ton/hr at 1,550℃ Capacity 3,000 kg x 3 furnaces Rated output 4,500 kW (Max. 2,200 kW/furnace)
	VIP Power-Trak® "R" Series Duraline furnace 500/600/1000		1.2 ton/hr at 1,500℃ Capacity　500 kg Active power 600 kW
Low Frequency Holding Furnace (Channel Type)	HFR 120/450		Capacity　10 ton Max. capacity　12 ton Rated output　600 kW

**Molding**
Name	Model	Capacity
APK Molding Line	APK5L molding line APK Molding Line	950 x 650 x 250/250 35 sec./complete mold
FCMX Molding Line	FCMX-Ⅱ FCMX Molding Line	600×500×150-220/150-220 20 sec./complete mold
Furan No-bake Molding Line		5 ton/hr (sand)
Sand Muller	MSK-60 Sand muller	54 ton/hr x 1 muller
Sand Muller	MSF-25BD	15 ton/hr x 2 mullers

Finishing
Name	Model		Capacity
Super Tumblast	SB100KA		1.0 ㎥ batch apron type
Super Tumblast	SB60K		0.6 ㎥ batch apron type
Monorail Blast	KSB-25		2.8 ton/hook ø1,500 x h2,000 hanger type
Clear Line Blast	CND60RA		0.6 ㎥ batch drum type
Batch Type Vibration Blast	SUR-1 Batch Type Vibration Blast		0.6 ㎥ batch swing type
CNC Grinder	X6-FDS12R-331 type x 2 grinders CNC grinder		For jobs up to ø300 mm and 13 kg
CNC Grinder	X6-FDS22R-443GR type		For jobs up to ø400 mm and 30 kg
Roughing Lathe	SC200 NC lathe x 3 lathes Roughing lathe

**Inspection**
Name	Model		Capacity
Optical Emission Spectrometer	ARL3460 Optical emission spectrometer		Number of analyzing elements: 19
ND Tester	One each of type III and type QTA
Amsler Universal Testing Machine	Fujii Seiki		50 ton
Brinell Hardness Tester	BEL-T100 BEL-50		3,000 kg
Digital Microscope	VHX-900 Digital microscope		Magnifying power 100 - 1,000 3D observation function 54 million pixels
ATAS (Adaptive Thermal Analysis Software)	Ver. 6.2 ATAS		System to control solidification of liquid metal
Nova Flow & Solid®	Ver. 2.92 Nova Flow & Solid		Liquid metal flow and solidification simulation
Inverted Metallurgical Microscope	PME3		Magnifying power 15 - 800

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